Corrosion Testing- Choosing the improper coatings for manufacturing parts and components can put a strain on your result by causing constant repairs, upgrades, and disruption. Therefore, before choosing a coating or material, you should conduct adequate testing to determine how well each option will withstand the specific environmental conditions of your product’s application and operating conditions; without this testing, you won’t know how corrosive elements in the factory or the field will affect your equipment. This requires conducting a proper corrosion test. Below we discuss in detail what corrosion testing is and how it is important for different industries.


Understanding corrosion testing

Metal objects with brown colour coating on them is a common occurrence which is known as corrosion. Corrosion refers to the chemical reaction of an object with the surrounding environment that causes material degradation. Corrosion can have many harmful effects like destroying buildings and damaging machines, which can be costly to repair.

Therefore, corrosion tests are a must to help you understand how materials in your industry will react to your equipment. Corrosion testing alludes to the cycles led by research facilities to tackle, forestall or relieve issues identified with corrosion. The cycles can be applied in modern materials and foundation items and are frequently utilized in failure examination.

All corrosion research centres are made from expert failure analysts, engineers and designers certified in corrosion testing. Such tests can give valuable data to use wise judgment regarding the choice of materials, handling and treatment.


Types of corrosion tests

Corrosion tests are generally of two types: lab tests and field tests. Each one has its benefits and disadvantages. For instance, the environmental conditions present in true applications are distinctive to those in lab circumstances. In this way, it is hard to extrapolate the consequences of lab tests to industry settings.

Then again, in research facility tests, it is feasible to speed up the destructiveness of the environment to acquire results more quickly, something that is unthinkable in-field testing. There are eight types of corrosion tests that engineers use to learn about corrosion problems in the industry. (corrosion testing)

  • Immersion testing
  • Visual examination
  • Salt spray/fog testing
  • The weathering test
  • electrochemical testing
  • Corrosion coupons
  • Ultrasonic thickness monitoring
  • Electrical resistance testing


Importance of corrosion testing for different industries

Corrosion testing utilized through numerous industries to guarantee that the unrefined components utilized will perform securely with a long maintenance life is frequently intensely dependent upon its applications identified with:

  • Aerospace

The aerospace sector requires corrosion testing to guarantee that aeroplane parts stay dependable throughout their normal assistance life. In addition, ecological reenactments of temperature, stickiness and destructive airs assist engineers with ensuring sturdiness and protection in the equipment they make. 


  • Automotive 

Auto parts should withstand temperature limits, nasty climate, deicing mixtures, and openness to fuel, oil, and different synthetic substances. Parts for vehicles go through comprehensive testing to guarantee tough usefulness in an assortment of unfavourable conditions.


  • Medical

Given the high unwavering quality principles of the medical area, there is zero leeway on medical devices and components. Materials used to assemble this equipment should withstand harsh cleansers, natural components, and other destructive dangers. Inserts should oppose assault by substances inside the body. Electrochemical potential examinations are frequently used to survey the probability that devices might fail because of startling corrosion.


  • Other industries

While the aerospace, medical and automotive industry rely the most on corrosion testing, different sectors like energy, industrial processes, marine and defence additionally depend on such testing to guarantee their equipment works dependably when presented to conditions that might be perilous, shift in temperature, or frequent subjection to saltwater, sand, residue, synthetics, or other corrosive elements. 



Corrosion testing is essential for determining how materials behave under simulated service circumstances and ensuring that they live up to their design life. Therefore, corrosion testing is required in a variety of sectors for a variety of purposes. Preventive approaches include:

  • Providing input into front-end engineering design processes.
  • Responding to changes in case of services.
  • Cost and efficiency needs.
  • Qualifying and selecting materials and chemicals for service.